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PLASTIC WITH A PURPOSE

With hundreds of patents on materials technology, products and processing systems, our reputation for product innovation is internationally recognized. Customers use our plastic components and systems, in every area of their vehicles, to pioneer new automotive advancements in performance and sustainability. In addition to the inherent cost savings in tooling, manufacturing and assembly production, ABC Group plastic products offer several important functional qualities:With hundreds of patents on materials technology, products and processing systems, our reputation for product innovation is internationally recognized. Customers use our plastic components and systems, in every area of their vehicles, to pioneer new automotive advancements in performance and sustainability. In addition to the inherent cost savings in tooling, manufacturing and assembly production, ABC Group plastic products offer several important functional qualities:

  • Light weighting
  • Efficient use of space
  • Sizing customization
  • Vehicle fuel efficiency
  • Improved performance, durability and flexibility
  • Enhanced permeation and temperature resistance

Interior Systems

Floor Consoles | Cargo Management Systems | Interior Trim | Seat Backs
Load Floor/Deck Boards | Knee/Side/Globe Bolsters | Door Panels

Interior systems accommodate a variety of design and performance features, including impact requirements. Systems are available with Class A finish, featuring molded-in color and/or interior grain match. In addition to manufacturing and assembly, ABC Group provides comprehensive design and product development support. Working closely with our customers’ engineering teams, we play an important role in identifying and developing effective product system solutions.

Exterior Systems

Spoilers* | Running Boards | Bumper Systems | Body Side Molding | Rocker Panels | Cladding
Cargo Management Systems | Bed Extenders | Roof Ditch Molding

Exterior systems include a variety of components featuring Class A finish, and are available with texture-match and molded-in color. Plastics are playing an increasingly important role in improving overall vehicle design and aesthetic appeal. They can also provide major cost advantages — in design, production and assembly. ABC Group’s blow molding and multi-process manufacturing has led to the introduction of many exterior systems and components that were formerly produced using traditional methods and materials. Benefits include improved strength, greater design flexibility, and a reduction in the number and weight of components.

HVAC Distribution Systems

Defroster Ducts | I/P Ducts | Front Floor Ducts | Rear Ducts | Module Components
Console Ducts | Aspirator Ducts | Battery Cooling Ducts | Brake Cooling Ducts

Innovative systems include injection/blow molded defroster ducts; HVAC ducts integrated into instrument panels; dual zone HVAC control rear seat heater ducts, defrosters and cross-car duct assemblies; and combined cross-car and defroster systems.

Air Induction Systems

Integrated Air Induction Systems | Turbo Ducts | Air Intake Ducts | Resonators
Air Cleaner Housing | Clean/Dirty Air Ducts | Air Box Filters*

Complete systems, including air cleaner housings, air intake ducts, expansion chambers and multiple resonators. Designed to meet performance requirements for air-flow, NVH (Noise, Vibration, Harshness), filtration, temperature and durability. Proprietary technology allows previously separate vehicle systems to be integrated as one, such as air cleaner housing/washer reservoir assembly, for improved system performance and integrity as well as reduced system costs.

Fluid Management Systems

Windshield Washer Reservoir Assemblies | Coolant Overflow Reservoir Assemblies
Surge Tank Assemblies | Power Steering Reservoirs | Battery Trays

Our Fluid Management Team collaborates to create unique fluid management system solutions to maximize limited space and weight reduction. Utilization of in-house CAE capabilities is used to predict, analysis and solve design issues during the design development phase. Rapid prototype services are available to enhance costumers’ flexibility and assurance of expectations. In addition, ABC Group includes debris reduction systems and conducts leakage testing in our manufacturing process. We provide our clients’ with optimal packaging techniques for safe and low logistical costs.

Flexible Products

CVJ boots Rack | Pinion Boot | Air Demister Hoses | Prop Shaft Boots
Suspension Dust Covers | Steering Column Covers

Our flexible products are internationally acclaimed for their resistance to fatigue, superior tensile, tear strength and unmatched temperate, chemical and puncture resistance. Our Flexible Products Team continues to move towards size and weight reduction of our flexible products.

Material Compounding

Plastic Compounding | Reinforced Polyolefins | Thermoplastic Elastomers
(TPO and TPV) | Pre-coloured Concentrates

ABC has played a major role in the advancement of thermoplastic and custom compounds for specialized automotive products. Through our collaboration with Salflex Polymers, all of our products are an effective and competitive alternative to metals and engineered plastics. Our employees have extensive experience with high performance engineered resins, and work closely with resin manufactures to test and evaluate new materials. ABC Group’s commitment to sustainable development includes the research and engineering sustainable products.

Machine and Tool Building Group

Mold Making | Machine Building | Secondary Assembly Systems | Custom Automation Equipment

One of ABC Group’s key distinctions is the ability to design our own products by working in tandem with the Supreme Tooling Group (STG). STG designs the tooling, builds machines and creates all related finishing and secondary assembly systems to meet the product’s exact requirements. These capabilities give our client’s the advantage of rapid prototyping and unique product manufacturing with lower costs.

Packaging Group

Industrial | Automotive | Food/Beverage | Household | Agriculture

Polybottle Group Ltd. offers custom blow molding of plastic containers, as well as many other value-added services. To meet our commitment to product and service excellence, Polybottle focuses on a total systems approach. We are devoted to continuous improvement of our resources by investing in new technology, processes, and advanced research initiatives.

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